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Commonwealth Aircraft Corporation |
The CAC Files: CA-1CA-1 was the contract number allocated to the first order for Wirraway aircraft, an Australian-built version of the North American Aviation NA-16-2K advanced trainer and basic combat aircraft.
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Side-view of the CA-1 Wirraway (as produced by the factory) showing it's distinguishing features including:
A total of 40 Wirraways were produced under the CA-1 contract, with CAC construction numbers 1-40 and RAAF serial numbers A20-3 to A20-43 DevelopmentThe development of the Wirraway is inseparably linked with the birth of the Commonwealth Aircraft Corporation. During the mid-1930s several business leaders and politicians realised that Australia lacked the ability to produce modern military aircraft, and this may leave the country in a vulnerable position if war broke out and traditional supply sources were cut. Until that time, the fledgling RAAF had relied upon British companies to supply all of it's aircraft, in line with government policy of the time, and Australian companies were only capable of assembling small numbers of aircraft from parts or carrying out repairs. So in co-operation with the government, a group of business leaders (including Essington Lewis from Broken Hill Proprietary, Laurence Hartnett from General Motors Holden and William Robinson from Broken Hill Smelters) formed a syndicate in February 1936 to study whether it would be possible to develop a self-sufficient aircraft industry in Australia, based on local raw materials and industrial facilities. The announcement predictably drew the consternation of aircraft producers and politicians in Britain, the British Board of Trade expressing on February 20th that it was "strongly opposed" to the move. The involvement of an American corporation (General Motors, through it's part-ownership of General Motors Holden) also became an issue, with the British military refusing to allow British companies to divulge any technical secrets to an Australian company which was partly owned in the US. At the same time as announcing the formation of the syndicate, the companies sent a technical committee of three experts (Wing Commander Lawrence Wackett, Wing Commander Herbert Harrison and Air Commodore Arthur Murphy) on a tour of Britain, Europe and the United States to select an aircraft design for CAC to produce. The committee met with aircraft and engine companies in England, Germany, France, The Netherlands, Czechoslovakia and Italy, using the following guidelines as they considered designs which may be suitable for production by a new company in Australia:
In fact the leadership of the syndicate fully expected that the first design selected for manufacture by the proposed company would be a general purpose or training type, rather than the latest fighter or bomber aircraft.
The technical committee left Melbourne for their tour on February 19th 1936 and returned on July 14th. On returning from their tour, Wackett reflected that in his opinion the RAF was "in the front rank" of air forces around the world[1]. However the committee unanimously recommended the new NA-16-1A design from the recently formed North American Aviation Incorporated (NAA) in California, together with the single-row Wasp radial engine from the new Pratt & Whitney Aircraft Company in Connecticut. This selection caused further uproar in the United Kingdom, where it was expected that a British design would be selected for production by the new company. The committee were asked to re-consider their selection by the Air Board (the controlling body of the RAAF), and during October and November 1936 the British government exerted much pressure on the Australian government to reverse the decision. But following an explanation of the facts behind the decision the Air Board threw it's support behind the selection. Further controversy followed when it was revealed that General Motors (the US parent of General Motors Holden) also held 30% of the shares of NAA. Despite the technical merits of the NA-16 design this was a clear conflict of interests and GMH offered to withdraw it's interest in CAC, but eventually remained involved with a smaller share-holding. The technical skills in light manufacturing which GMH could bring to the project were critical to it's success. The NA-16-1A was a two-seat basic training (BT-type) aircraft design developed from the NAA NA-16 demonstrator. The NA-16 was the first aircraft designed by NAA, developed as a private venture aimed at export markets as well as the US military. The NA-16 first flew on April 1st, 1935 in an open cockpit configuration with fixed landing gear, powered by a Wright R-975 radial engine. Marketing brochures produced by NAA at the time showed a planned range of aircraft based on the NA-16 which included a 2-seat bomber (with longer wing-span), a single-seat fighter (with reduced wing-span) and options for retractable landing gear[2]. NAA entered the NA-16 in a competition for a Basic Trainer aircraft run by the US Army Air Corps at Wright Field in May 1935, and although the NA-16 did not win the competition an order for 42 BT-9 aircraft resulted due to it's good performance and possibly the political clout of General Motors.
The project to develop the NA-16-1A for CAC was given the NAA accounting code NA-32, so as well as it's official NAA designation of NA-16-1A it was also known by this NA-32 code. To confuse the situation further, the popular press in Australia shortened the official NA-16-1A designation and referred to the design as simply the NA-16 (even though this was actually a different aircraft). The NA-16-1A was almost identical to the NJ-1 (NA-28) advanced training aircraft ordered by the US Navy and the Y1BT-10 (NA-29) demonstrator developed for the Navy by NAA. It featured fixed landing gear, a single gun firing forward through the propeller, a rear-firing gun on a flexible mount in the observer's cockpit and the more powerful R-1340 Wasp engine from Pratt & Whitney (the engine supplier favoured by the US Navy). During the later half of 1936 the original three syndicate members were joined by Imperial Chemical Industries A.N.Z., the Electrolytic Zinc Company of Australasia and The Orient Steam Navigation Company and the creation of a company to produce aircraft and engines was initiated. The Commonwealth Aircraft Corporation Pty. Ltd. was registered in Victoria in October 1936[3]. In January 1937 the Lyons government defended it's action in selecting the NA-16-1A design with a statement by the Minster for Defence Archdale Parkhill justifying the selection of the NA-16-1A on the grounds of urgency and the lack of a suitable British design. On January 7th 1937 the Air Board sent a letter to CAC advising that the government was prepared to order 40 NA-16 type aircraft, assuming that prices and terms could be agreed. The letter backed up the decision by the government:
On the basis of this letter, CAC set about organising materials, machinery, suppliers and a workforce to commence production of the NA-16-1A.
Lawrence Wackett returned to the United States in March 1937 to purchase production equipment and make arrangements for licensing the NA-16-1A design to CAC. On his arrival he discovered that since his first visit, NAA had developed several improvements to the NA-16 series (including retractable undercarriage and a more powerful engine and a range of armament options) which changed the character of the aircraft from a "basic trainer" (BT) type to a "basic combat" (BC) type. Adding these improvements to the NA-16-1A design under the project accounting code NA-33, resulted in a new design that was designated NA-16-1K by NAA. Wackett left the US with license rights for CAC to manufacture both the NA-16-1A (NA-32) advanced trainer and the NA-16-2K (NA-33) basic combat designs. The license deal signed on March 10th 1937 included a fee of US$100,000 for the two designs, US$30,000 for the specifications and manufacturing data, a US$1,000 royalty for each of the first 25 aircraft produced and a US$600 royalty for each of the subsequent 75 aircraft produced. The NA-16-1A arrived in Australia in August 1937 and made its first flight on September 3rd in the hands of Squadron Leader F.R.W. Scherger. Flight tests at Point Cook continued until September 15th. In September 1937 CAC submitted a proposal to the Air Board that the RAAF should purchase the NA-16-2K aircraft rather than the NA-16-1A, since it could carry out advanced training duties as well as basic combat duties with it's expanded capabilities. The Air Board asked CAC to provide one of each design so that comparative performance tests could be carried out to justify the extra cost of the NA-16-2K, which was being offered by CAC at £8,098 (compared with the NA-16-1A at £7,200). The NA-16-2K arrived in Australia in mid-November.
On January 14th 1938 the Air Board wrote to the Defence Department to inform the Minister that trials of the two aircraft confirmed the NA-16-2K had superior performance and more desirable features. The Air Board recommended that the NA-16-2K design (stressed to a safety factor of 8.5 at an all-up weight of 5,500 lbs) should be put into production. This was agreed by the Minister of Defence, H.W. Thorby in a Ministerial Minute on January 20th:
Following this decision, the RAAF placed an order with CAC under Contract Demand T.374 on March 15th 1938 (the order also included 10 spare Wasp engines). The unit price for each aircraft was £8,098 and the total cost for the order was £349,920.
A detailed analysis of the prices quoted for the NA-33 aircraft was conducted, comparing them against prices for imported Hawker Demon aircraft. The results were presented in a Department of Defence Ministerial Minute on May 5th 1938:
The choice of the name "Wirraway" (from the Woi Wurrung language group of the local Wurundjeri Nation, meaning "to challenge" in English) for the new aircraft was officially announced to the public by the Air Board on April 7th 1938, stories appearing in newspapers the following day. A number of changes to the NA-16-2K design and equipment fit-out were implemented as it was put into production. These included:
In July 1938 Sir Edward Ellington (Inspector General of the Royal Air Force) submitted a report on the capabilities of the RAAF to the Minister for Defence, Archdale Parkhill. Ellington had been asked to provide an independent view of the RAAF, and among the content of his report was criticism of the selection of the NA-16-2K design which was then under construction at CAC's plant in Fisherman's Bend:
He went on to suggest that the choice of a new type (to be produced instead of the Wirraway) should be delayed until a suitable aircraft had been tested in Britain. This suggestion almost marked the end of the Wirraway project, as when the report was released to the public by Prime Minister Lyons in September 1938 there was a great deal of speculation in the press that the Wirraway would be cancelled, or at least no more orders would be placed beyond the initial order for 40 aircraft. The Canberra Times reported on September 2nd 1938 that "fighting aircraft" would be built by CAC instead of more Wirraway trainers[4]:
As it turned out, the Government did not accept Ellington's recommendation, and additional orders for Wirraway production continued after the CA-1 order. Apart from constructing a new factory on a green-field site, CAC needed to develop an entirely new supply chain for highly advanced materials and components from scratch for the Wirraway project. This is one of the most significant elements of the work which the CAC team led, and is largely unrecognised. Newly qualified suppliers included:
Of course this new supply chain could not ramp up all of these these new technologies in time for production of the first aircraft, and a number of the first aircraft off the production line were assembled using many imported components from NAA. As the first Wirraway was nearing it's first test-flight, public interest intensified and newspapers reported progress on a regular basis. The first flight was announced for March 25th 1939, but problems with the landing gear caused a delay of two days. When the Wirraway made it's first flight it is obvious that the undercarriage doors were not fitted. Just over one year after contract demand T.374 was issued, the first CAC-built Wirraway took to the air on March 27th 1939 in the hands of CAC test pilot Hubert Boss-Walker.
By the declaration of war on September 3rd 1939, the RAAF had taken delivery of 7 Wirraways.
Specifications
CA-1 Service HistoryThe first CA-1 aircraft delivered to the RAAF were A20-4 and A20-5, handed over on July 7th 1939. Deliveries continued until the last CA-1 (A20-43) was accepted on February 21st 1940.
RAAF strength of CA-1 Wirraways peaked at 39 aircraft (since A20-20 was struck off charge while other CA-1 aircraft were still being delivered). The last CA-1 to be struck off charge by the RAAF was A20-13 on May 3rd 1960, so CA-1 Wirraway aircraft were operated by the RAAF for a total of 22 years and 2 months.
CA-1 Wirraway aircraft served with 22 different RAAF units, including the following:
One CA-1 (A20-28) was converted to CA-20 specifications and served with the RAN Fleet Air Arm and one (A20-31) was allocated to the United States 5th Air Force for a period of time. Of the 40 CA-1 aircraft produced, 14 were destroyed in crashes (including one lost on a ferry flight from Port Moresby to Tanamerah) in which 21 airmen lost their lives. (The following squadron service sections are still a "work in progress"...) 1 Squadron The first Wirraways delivered to the R.A.A.F. were allocated to 1 Squadron at Laverton, just 8 miles (12 km) from the CAC factory at Fisherman's Bend. A20-3, 4 and 5 were handed over to 1 Squadron on July 10th 1939 for service trials. Following 7 weeks of trials the 3 Wirraways were transferred to 12 Squadron on August 29th 1939. A20-4 was returned to CAC for modifications. 12 Squadron 12 Squadron was the first R.A.A.F. unit to receive Wirraways for operational use, and the five CA-1 Wirraway aircraft allocated to 12 Squadron in early September 1939 (A20-3,5,6,7 and 8) were the first Wirraways to be placed on active duty (as opposed to training) when they arrived at Darwin on September 5th. They departed Laverton on September 2nd at 12:45pm together with an Anson and flew to Narromine via Cootamundra[5]. The next day they reached Winton via Bourke, Charleville and Longreach. On the 4th they flew to Cloncurry then Camoweal, Newcastle Waters and spent the night at Daly Waters. They reached Darwin at 10:30am on the 5th, landing at the Civil aerodrome where the Squadron was based. Tragically A20-5 crashed while executing an emergency landing without power killing the pilot F/O Arnold Dolphin and the observer Corporal Harold Johnson. Dolphin and Johnson were the first Australians to lose their lives after the declaration of war by Prime Minister Menzies on September 3rd. They were buried on September 6th at Darwin Cemetery with full Air Force honours. Representatives from the Navy, Army, the Civil administration and the Returned Soldiers and Sailors Imperial League attended the funeral.
12 Squadron was formed at Laverton on February 6th 1939 as a General Purpose squadron, under the command of Squadron Leader Charles Eaton. The squadron was formed with 3 Flights - "A" Flight with 2 Ansons, "B" Flight with 2 Ansons and "C" Flight with 4 Demons. The Demons were replaced by Wirraways when they were delivered on September 1st 1939.The squadron was allocated coastal patrol, escort and search duties along a large stretch of northern coastline. The squadron's sixth Wirraway CA-1 A20-18 arrived in Darwin on November 10th 1939 under the command of Flight Lieutenant E.L. Chapman. It was also allocated to "C" Flight. P/O T.R. Philip was flying A20-6 when a connection at the rear of the oil-pressure gauge broke, causing a loss of oil pressure and leading to a forced landing at Darwin Civil Aerodrome at 0610 hours on 6/6/1940. 22 Squadron The next squadron to receive a batch of Wirraways was 22 Squadron. Their first "Wirraway" was actually the NA-16-2K (NA-33) evaluation aircraft A20-2, which arrived at Richmond on August 29th 1939 as noted in the squadron Operrations Record Book: "In concurrence with Air Board decision to re-equip "B" Flights of Cadre Squadrons with Demon aircraft, four Ansons from "B" Flight were exchanged for four Demons and one NA 33 from No. 1 Squadron, Laverton". On September 12th 1939, less than 2 weeks after arriving at the Squadron, A20-2 was landed with the gear retracted, suffering damage to the propeller, cowling, flaps, landing gear. Neither Flying Officer J. Burgess (instructing) or Flying Officer F. Wooton (pupil) were injured in the incident. Four CA-1 Wirraways (A20-4, 11, 12 and 17) arrived at Richmond on October 7th 1939, in the hands of the "C" Flight pilots. On December 7th 1939 another 2 Wirraway aircraft arrived at Richmond (A20-23 and A20-24) piloted by F/L C.P. Glasscock and F/O B.R. Pelly. Problems with the engines in the Wirraways started leading to incidents, A20-4 making a forced landing on October 22nd due to engine failure and again experiencing an engine failure after taking off at 1330 hours on October 29th, suffering some damage to the port wing-tip in the ensuing forced landing. The pilot F/O Kingsley-Oyback (solo) was not injured in the forced landing. On 24/7/1940 pilot P/O E.J. Johnson (flying solo) made a forced landing in A20-4 at Rutherford Racecourse due to a shortage of fuel. 21 Squadron A20-20 was destroyed in a crash 2 miles north of Laverton airbase on 15/01/1940. The pilot P/O J.N. Alexander and observer Temp/Sgt W.K. Platt were both killed. Spun in from 1,000 feet. 23 Squadron A20-15 was destroyed in a crash on 29/05/1940 at Southport, Queensland. Killed were pilot P/O K.A. Goman and observer W/T P.J. Pritchard. 2 Service Flying Training School A20-17 was destroyed in a crash into inaccessible country near Hazelbrook, NSW in the Blue Mountains on 1 August 1940 in foggy conditions. The pilot Flying Officer Harry Thomas Hopgood and observer Sgt Vincent Charles Monterola were both killed in the crash. A20-33 was destroyed in a crash during a solo night training flight near Wagga on 30/8/1940. The sole occupant, pilot LAC T. Tweedie was killed in the crash. The trainee pilot apparently stalled during a night take-off. A20-25 was destroyed in a crash 2 miles west of Brucedale on 17/12/1940. Pilot Lac J.G. Lemon was killed. The aircraft entered a spin doing aerobatics and the pilot was unable to recover. Stalled on top of loop at low altitude. On 16/2/1941 Pilot P/O D.C. Dodgshun and observer LAC No. 402657 I.S. Gordon were both killed when A20-4 crashed into trees 10 miles west of Wagga. It was reported that Dodgshun was "diving on a friend's homestead" at the time of the crash. A20-14 was destroyed in a mid-air collision with A20-228 on 29/12/1941 over Wantabadgery, near Junlee NSW. Pilot F/Sgt W.H. Jones and observer LAC V. Vickers were both killed. 5 Service Flying Training School A20-7 was destroyed after crashing 6 miles west of The Rock during a night flight at 2210 hours on 12/6/1945. The pilot LAC N. O'Rourke was killed in the crash. Central Flying School On May 23rd 1942 F/O David S. Ambrose and P/O Leonard C. Fenly were flying A20-19 doing practice stalls and landing. Fenly was seated in the rear cockpit and was instructing Ambrose for the flight. During this flight A20-19 was observed from another aircraft by F/O Laurence Bond as "flying at about 1,200 feet approximately 2 miles west of me. The aircraft was losing height and appeared to be in a dive of approximately 45 degrees, travelling in a northerly direction. The aircraft flew level with the ground at about 100 feet and then climbed away steeply, executing what appeared to be a "stall turn" to the right. In recovering from this maneuver at approximately 200 feet, the aircraft flicked onto it's back and dived into the ground, in what appeared to be the beginning of a spin". The crash happened close to Warral (near Tamworth, NSW) and both Fenly and Ambrose were died in the crash and subsequent fire. The following inquiry found that it was not entirely clear who was in command of the aircraft at the time of the crash, and that the CFS paperwork for the flight was not in proper order. A later court of inquiry found that the likely cause of the crash was poor handling of the aircraft caused by a high-speed stall whilst the pilot was carrying out unauthorised low flying practice. A20-21 was destroyed in a crash on 08/08/1942 near Tamworth, NSW. The pilot F/Lt C.A. Dawson and observer LAC G. Patterson were both killed in the crash. Aircraft was observed in a vertical dive out of control at approximately 3,000 feet. Production SummaryThe following table provides a summary of all the aircraft produced under contract CA-1[6]:
References and Footnotes
For additional detailed information regarding the Wirraway, go to the Wirraway Technical Details page
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First created 20/12/2011 - Last updated 17/06/2012